TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download
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TM 9-2320-387-24- 1 4-77. WINCH POWER CABLE REPLACEMENT This task covers: a. Front Power Cable Removal c Rear Power Cable Removal b. Front Power Cable Installation d. Rear Power Cable Installation INITIAL SETUP: TWlS General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Nut and lo&washer assembly (Appendix G, Item 244) Three lo&washers (M1114) (Appendix G, Item 225) Manual References TM 9-2320-387-10 TM 9-2320-387-24P Equipment Condition Batteries removed (Ml114 only) (para. 4-74). Maintenance Level unit Five tiedown straps (Appendix G, Item 464) Five tiedown straps (Ml1141 (Appendix G, Item 462) a. Front Power Cable Removal 1. Remove capscrew (5) and lead 7 (4) from winch (8). 2. Remove nut (7) and lead 6W (6) from solenoid (3). 3. Remove screw (1) and clamp (9) from lead 7 (41, lead 6W (61, and lower radiator mount (2). 4. Remove screw (11) and clamp (10) from lead 7 (41, lead 6W (61, and bracket (12). 5. Remove two screws (13) and clamps (14) from lead 7 (41, lead 6W (61, and airlift bracket (15). 6. Remove nut and lockwasher assembly (161, capscrew (181, and clamp (19) from lead 7 (41, lead 6W (61, and bracket (17). Discard nut and lockwasher assembly (16). 7. Remove nut (23) and lead 7 (4) from starter negative stud (22). 8. Remove nut (20) and lead 6W (6) from starter positive stud (21). b. Front Power Cable Installation 1. Install lead 6W (6) on starter positive stud (21) with nut (201.Tighten nut (20) to 25-30 lb-R (34-41 N-m). 2. Install lead 7 (4) on starter negative stud (22) with nut (23). Tighten nut (23) to 15-20 lb-ft (20-27 N-m). 3. Install lead 7 (4) and lead 6W (6) on bracket (17) with clamp (19), capscrew (181, and nut and lockwasher assembly (16). 4. Install lead 7 (4) and lead 6W (6) on airlift bracket (15) with two clamps (14) and screws (13). 5. Install lead 7 (4) and lead 6W (6) on bracket (12) with clamp (10) and screw (11). 6. Install lead 7 (4) and lead 6W (6) on lower radiator mount (2) with clamp (9) and screw (1). 7. Install lead 6W (6) on solenoid (3) with nut (7). 8. Install lead 7 (4) on winch (8) with capscrew (5). 4-134