TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download
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TM 9-2320-387-24-l 4-76. SLAVE RECEPTACLE AND CABLE MAINTENANCE This task covers: a. Removal b. Inspection c. Installation INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Five lockwashers (Appendix G, Item 205) Silicone compound (Appendix C, Item 75) Manual References TM 9-2320-387-24P Equipment Condition Battery tray removed (para. 4-75). MaintenanceLevel Unit 1. 2. 3. 4. 5. 6. 7. NOTE Prior to removal, tag leads for installation. Remove capscrew (8), lo&washer (9), slave negative cable (lo), and battery negative cable (11) from shunt (1). Discard lockwasher (9). Remove two nuts (6), lo&washers (5), washers (4), battery positive cable (7), and slave positive cable (3) from buss bar (2). Discard lockwashers (5). Remove four nuts (15), capscrews (17), and cover (18) from receptacle (16) and battery box (1% Loosen compression nut (22) on backshell (21). Remove backshell (21) from receptacle (16). Remove capscrew (13), lockwasher (14), and slave negative cable (10) from receptacle (16). Discard lockwasher (14). Remove capscrew (19), lockwasher (20), and slave positive cable (3) from receptacle (16). Discard lockwasher (20). b. Inspection NOTE Cover and/or receptacle do not require replacement if dust cover cable is broken. ‘lb replace dust cover cable, crimp a terminal ring (NSN 5940-00-143-4794) to each end of a g-in. (22.9-cm) piece of nylon cord (NSN 4020-00-246-0688). 1. Inspect cover (18) for breaks and cracks. Replace if damaged. 2. Inspect cables (3) and (10) for damage. Replace if damaged. c. Installation NOTE Slave receptacle cover cord is secured under upper left capscrew. 1. Install receptacle (16) and cover (18) on battery box (12) with four capscrews (17) and nuts (15). 2. Install slave positive cable (3) and battery positive cable (7) on buss bar (2) with two washers (4), lockwashers (5), and nuts (6). Tighten nuts (6) to 26 lb-R (35 Nom). 4-132