TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download
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TM9-2320-387-24- 1  4-33. GLOW PLUG CONTROLLER REPLACEMENT  This task covers:  a. Removal b. Installation  INITIAL SETUP:  TOOIS  General mechanic’s tool kit:  automotive (Appendix B, Item 1)  Maintenance and repair shop equipment:  automotive (Appendix B, Item 2)  Materials/Parts  Grease (Appendix C, Item 36)  Sealing compound (Appendix C, Item 61)  Manual References  TM 9-2320-387-10  TM 9-2320-387-24P  Equipment Condition  l Battery ground cables disconnected (para. 4-68).  l Hood raised and secured (TM 9-2320-387-10).  Maintenance Level  unit  NOTE  It may be necessary to clamp surge tank-to-lower radiator tube to  prevent loss of coolant.  rzEEi-j  1. Disconnect multiple connector (2) from glow plug controller (1).  2. Remove glow plug controller (1) from water crossover (3).  b. Instaliation  CAUTION  l Do not attempt to start engine unless controller has been  mounted in engine for a minimum of 10 minutes, or ifall glow  plugs are disconnected Damage to glow plugs may result.  l Do not over-tightencontroller. Damage to water crossover may  result.  1. Apply sealing compound to threads of glow plug controlIer (1).  2. Install glow plug controller (11 on water crossover (3). Tighten controIler (1) to 14-20 lb-R  (19-27 Nem).  3. Apply grease to pins (4) of glow plug controller (1).  4. Connect multiple connector (2) to glow plug controller (1).  4-58