TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download
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4-11. STARTER REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Special Tools Crowfoot, 9/16-in. (Appendix B, Item 139) Torque adapter, 3/4-in. (Appendix B, Item 134) Socket adapter, 3/8- to 1/2-in. drive (Appendix B, Item 135) Materials/Parts Lockwasher (Appendix G, Item 205) Lockwasher (Appendix G, Item 209) Nut and lockwasher assembly (Appendix G, Item 244) Adhesive sealant (Appendix C, Item 12) Sealing compound (Appendix C, Item 62) Personnel Required One mechanic One assistant Manual References TM 9-2320-387-10 TM 9-2320-387-24P Equipment Condition • Battery ground cables disconnected (para. 4-68). • Sealed upper converter housing cover removed (para. 5-12). General Safety Instructions Starter must be supported during removal and installation. Maintenance Level Unit TM 9-2320-387-24-1 4-22 Change 1 a. Removal 1. Remove nut and lockwasher assembly (30), capscrew (28), and clamp (29) from oil pan bracket (27). Discard nut and lockwasher assembly (30). 2. Remove adhesive sealant from positive terminal (8) on starter (1). NOTE Perform steps 3 and 4 for M1113 models only. Perform steps 5 and 6 for M1114 models only. 3. Remove nut (14), lockwasher (13), lead 6V (12), lead 81B (15), and lead 6A (20) from positive terminal (8). Discard lockwasher (13). 4. Remove nut (16), lockwasher (17), lead 7V (18), lead 3D (19), and negative cable 7A (21) from starter negative terminal (22). Discard lockwasher (17). 5. Remove nut (16), lockwasher (17), lead 3D (19), and negative cable 7A (21) from starter negative terminal (22). Discard lockwasher (17). 6. Remove nut (14), lockwasher (13), lead 81B (15), and lead 6A (20) from positive terminal (8). Discard lockwasher (13). 7. Remove screw (11), clip (10), lead 74B (9), and lead 74A (7) from solenoid (2). WARNING Starter must be supported during removal and installation. Failure to support starter may cause injury to personnel or damage to equipment. NOTE • Illustration shown is a cutaway of the right side of vehicle. • Prior to removal, tag leads for installation.