TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download
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TM 9-2320-387-24-l 3-78. WATER PUMP AND ADAPTER PLATE MAINTENANCE This task covers: a. Removal b. Inspection c. Installation INITIAL SETUP: Tools Equipment Condition General mechanic’s tool kit: automotive (Appendix B, Item 1) hIaterials/Parts Water pump gasket (Appendix G, Item 73) Pipe sealing compound (Appendix C, Item 621 Sealing compound (Appendix C, Item 63) Anaerobic gasket sealer (Appendix C, Item 58) l Engine oil filler tube removed (para. 3-3). l Water pump inlet hose removed (para. 3-73). l Water pump pulley removed (para. 3-77). l Thermostat bypass hose removed (para. 3-68). l Fan drive hose disconnected (para. 3-69). l Tensioner, idler pulleys, and mounting hardware removed (para. 3-82). l Power steering pump removed (para. 8-23). Manual References TM 9-2320-387-24P 1 a. Removal 1 1. Remove bypass nipple (4) from water crossover (3). 2. Remove studs (11, (131, (81, and (7), four capscrews (111, washers (121, two capscrews (91, cap- screw (101, water pump (61, and adapter plate (5) from timing gear cover (2). 3. Remove seven capscrews (151, adapter plate (51, and gasket (14) from water pump (6). Discard gasket (14). 4. Clean remaining gasket material and sealing compound from sealing surfaces on adapter plate (51, water pump (61, and timing gear cover (2). 5. Remove heater hose nipple (171, elbow (161, and bypass hose adapter (19) from water pump (6). 1. Inspect water pump (6) for cracks, breaks, or loose impeller. Replace if cracked, broken, or impeller is loose. 2. Inspect adapter plate (5) for corrosion. If adapter plate (5) is excessively corroded, replace. 3. Inspect elbow (161, heater hose nipple (171, and bypass hose adapter (19) for stripped threads and breaks. If damaged, replace. 4. Inspect rivet (18) for damage or looseness. Replace if damaged or loose. Apply sealing compound to replacement rivet (18) prior to installation. 3-134