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TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download

Page 650 of 1205

3-43. ACCELERATOR LINKAGE MAINTENANCE TM 9-2320-387-24-1 3-82 Change 1 This task covers: a. Removal b. Installation c. Inspection d. Adjustment INITIAL SETUP: 1. Remove cotter pin (18) and washer (17) and disconnect accelerator cable clevis (16) from accelerator pedal rod (14). Discard cotter pin (18). 2. Remove hitch pin (1) and washer (2) and disconnect hand throttle clevis (3) from accelerator pedal rod (14). 3. Remove nut and lockwasher assembly (19) and harness clamp (21) from lower capscrew (25). Discard nut and lockwasher assembly (19). 4. Remove three locknuts (22), washers (23), capscrews (25), washers (24.1), and two accelerator rod retainers (24) from cowl (20). Discard locknuts (22). NOTE Bushing halves may detach from accelerator pedal rod during removal. 5. Pull accelerator pedal rod (14) forward through gasket (5) in cowl (20) and remove accelerator rod (14). 6. Remove accelerator rod retainers (24) and bushing halves (4) from accelerator pedal rod (14). 7. Remove gasket (5) from cowl (20). 8. Remove locknut (11), washer (12), capscrew (15), and accelerator cable clevis (16) from body bracket (13). Discard locknut (11). 9. Remove nut (10), capscrew (7), and clamps (6) and (9) from A-beam (8). Remove clamp (9) from accelerator cable (28). 10. Loosen two nuts (27) and disconnect accelerator cable (28) from engine bracket (31). 11. Disconnect throttle return spring (29) from engine bracket (31). 12. Remove accelerator cable clip (26), accelerator cable (28), and accelerator cable end (32) from injection pump throttle shaft (30). a. Removal Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Four locknuts (Appendix G, Item 183) Cotter pin (Appendix G, Item 32) Nut and lockwasher assembly (Appendix G, Item 244) Lubricating oil, seasonal grade OE (Appendix G, Item 45) Personnel Required One mechanic One assistant Manual References TM 9-2320-387-10 TM 9-2320-387-24P Equipment Condition • Hood raised and secured (TM 9-2320-387-10) • Engine access cover removed (para. 10-22) Maintenance Level Unit