TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download
Page 602 of 1205
3-19. AIR INTAKE ASSEMBLY AND BRACKET REPLACEMENT This task covers: a. Removal b. Installation a. Removal 1. Remove locknut (5), washer (3), capscrew (2), and washer (3) from air intake assembly (1) and support bracket (4). Discard locknut (5). 2. Loosen two clamps (6), and remove air intake assembly (1) and rubber boot (6.1) from air cleaner extension (7). NOTE Perform steps 3 and 4 for M1114 and step 5 for M1113. 3. Remove two locknuts (11), capscrews (8), washers (9), and support bracket (4) from mounting bracket (10). Discard locknuts (11). 4. Remove two capscrews (14), washers (13), and mounting bracket (10) from windshield (12). 5. Remove two capscrews (16), washers (15), and support bracket (4) from windshield (12). INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Three locknuts (Appendix G, Item 114) Manual References TM 9-2320-387-24P Equipment Condition Weathercap removed (para. 3-18). b. Installation NOTE Perform step 1 for M1113 and steps 2 and 3 for M1114. 1. Install support bracket (4) on windshield (12) with two washers (15) and capscrews (16). 2. Install mounting bracket (10) on windshield (12) with two washers (13) and capscrews (14). Tighten capscrews (14) to 6 lb-ft (8 N•m). 3. Install support bracket (4) on mounting bracket (10) with two washers (9), capscrews (8), and locknuts (11). 4. Install rubber boot (6.1) and air intake assembly (1) on air cleaner extension (7) with two clamps (6). Tighten clamps (6) to 50-60 lb-in. (6-7 N•m). 5. Install air intake assembly (1) on support bracket (4) with washer (3), capscrew (2), washer (3), and locknut (5). Tighten capscrew (2) to 43 lb-ft (58 N•m). TM 9-2320-387-24-1 3-34 Change 1