TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download

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TM 9-2320-387-24-l 9-2. FRONT BUMPER AND TOWING BRACKETS REPLACEMENT This task covers: a. Removal b. Installation INlTlAL SETUP: TOOIS General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Two spring washers (Appendix G, Item 452) Six locknuts (Appendix G, Item 117) Four locknuts (Appendix G, Item 121) Two cotter pins (Appendix G, Item 34) Manual References TM 9-2320-387-24P Equipment Condition Winch removed (Ml113 only) (para. 12-27). Maintenance Level Unit 1 a. Removal 1 1. Remove two cotter pins (121, nuts (111, spring washers (lo), capscrews (81, and shackles (9) from towing brackets (7). Discard cotter pins (12) and spring washers (10). 2. Remove four locknuts (51, washers (61, capscrews (131, washers (6), and two towing brackets (7) from bumper (1). Discard locknuts (5). 3. Remove six locknuts (31,washers (4), capscrews (141,washers (41, and front bumper (1) from two mounting brackets (2). Discard locknuts (3). 71 1. Install front bumper (1) on two mounting brackets (2) with six washers (41, capscrews (141, washers (41, and locknuts (3). Tighten locknuts (3) to 90 lb-R (122 Nom). 2. Install two towing brackets (7) on bumper (1) with four washers (61, capscrews (131, washers (61, and locknuts (5). Tighten locknuts (5) to 90 lb-ft (122 N-m). 3. Install two shackles (9) on towing brackets (7) with two capscrews (81, spring and cotter pins (12). washers (101, nuts (111, FOLLOW-ON TASK: Install winch (Ml113 only) (para. 12-27). 9-2