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TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download

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I TM 9-2320-387-24-l 1 7-20. PARKING BRAKE LEVER REPLACEMENT 1 This task covers: a. Removal b. Installation INlTlAl SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Two nut and lockwasher assemblies (Appendix G, Item 244) Five locknuts (Appendix G, Item 109) Cotter pin (Appendix G, Item 33) Personnel Required One mechanic One assistant Manual References TM-9-2320-387-10 TM 9-2320-387-24P Equipment Condition l Wheels chocked and parking brake released (Tht 9-2320-387-10X l Parking brake switch removed (para. 4-23). Maintenance Level Unit 1. Remove clip (1) and open boot (2) to allow access to clevis pin (4). 2. Remove cotter pin (71, washer (6), and clevis pin (4) from clevis (5) and bellcrank (3). Discard cotter pin (7). 3. Remove nut and lockwasher assembly (91, wiring harness clamp (101,nut and lockwasher assembly (91, and capscrew (19) from parking brake lever (8). Discard nut and lockwasher assembly (9). 4. Remove three locknuts (ll), washers (121, and capscrews (17) from parking brake lever (8) and body (20). Discard locknuts (11). 5. Remove two locknuts (161, washers (15), capscrews (131, washers (14), and parking brake lever (8) from body (20). Discard locknuts (16). 6. Remove upper boot (18) from parking brake lever (8). 7. Remove lower boot (2) from body (20). b. Installation 1. 2. 3. Install lower boot (2) on body (20). Install upper boot (18) on parking brake lever (8). Install parking brake lever (8) on body (20) with two washers (141, capscrews (131, washers (15), and locknuts (16). 4. 5. Install capscrew (19), nut and lockwasher assembly (9), wiring harness clamp (lo), and nut and lockwasher assembly (9) on parking brake lever (8). Secure parking brake lever (8) on body (20) with three capscrews (17), washers (121, and locknuts (11). 6. Install clevis (5) on bellcrank (3) with clevis pin (4), washer (61, and cotter pin (7). 7. Apply parking brake lever (8) and tighten capscrews (131, (171, and (19) to 8 lb-ft (11 N-m). 8. Close boot (2) and install clip (1). 7-56