TM-9-2320-362-14&P HMMWV Technical Manual Electrical Environmental System (EES) Download
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TM 9-2320-362-14&P I 3-31. POWER INTERFACE BOX REPAIR I a. b. c. d. e. f. Hinge Removal i. Guard and Boot Removal Hinge Installation j. Guard and Boot Installation Strike and Clamping Catch k. Cable W67 Removal Removal 1. Cable W67 Installation Strike and Clamping Catch m. Cable W69 Removal Installation n. Cable W69 Installation Power Terminals Cover Removal Power Terminals Cover Installation Terminal Cover Removal Terminal Cover Installation g. h. INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Item 1, Section III, Appendix B) Drill bit, 3/16-inch (Item 2, Section III, Appendix B) Drill, electric (Item 2, Section III, Appendix B) Riveter, blind hand (Item 2, Section III, Appendix B) Materials/Parts Four lockwashers P/N MS35338-138 Nine dome head rivets P/N 1601-0619 One lockwasher P/N 85031 Materials/Parts (Cont’d) Two lockwashers P/N MS35338-136 Two self-locking P/N MS21044C06 Two self-locking P/N MS21044C3 nuts nuts Equipment Condition Power interface box removed (para 3-30a) General Safety Instructions When drilling, be sure to wear goggles for eye protection. 1. File small flat on rivet heads (l). 2. Center punch flats while supporting rivet backsides. WARNING When drilling, be sure to wear goggles for eye protection or injury to personnel may occur. 3. Using 3/16-inch drill bit, drill through all rivet heads (1). 4. Pry off rivet heads (1) and tap out rivet shanks. Remove hinge (3). b. Hinge Installation 1. Place hinge (3) in position. 2. Rivet hinge to power interface box (2). 3-70