TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download
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TM 9-2320-280-34 18-4. TRANSFER CASE REPAIR (Model 242) (Cont'd) 32. Install magnet pickup (9) in socket (8) in front half-case (10). 33. Install two alignment dowels (5) in rear half-case (11) if they were removed. 34. Run a 1/8 in. (3 mm) bead of sealer on mating flange surface of the front half-case (10). 35. Position rear half-case (11) on front half-case (10) and install two washers (4) and capscrews (3) through alignment dowels (5) into front half-case (10). Turn mainshaft assembly (7) to align oil pump (6) gears. 36. Install two long screws (2) at front output shaft area and seven screws (1) in remaining holes in rear half-case (11). Tighten screws (3), (2), and (1) to 26-34 lb-ft (35-46 N.m). 37. Install speedometer drive gear (16) on main shaft (7) with two snaprings (15). 38. Run a 1/8 in. (3 mm) bead of sealer on sealing surface of rear retainer (12) and install on rear half- case (11) with four capscrews (14). Tighten capscrews (14) to 26-34 lb-ft (35-46 N.m). 39. Install snapring (13) on mainshaft assembly (7). Lift mainshaft (7) as necessary to clear groove (17) for snapring (13). Ensure snapring (13) is fully seated in groove (17). 40. Run a 1/8 in. (3 mm) bead of sealer on flange sealing surface of rear retainer (12). 41. Using extension housing seal installer, install rear output seal (19) on rear extension (18). 42. Install rear extension (18) on rear retainer (12) with three capscrews (20). Tighten capscrews (20) to 26-34 lb-ft (35-46 N.m). 18-50