TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download
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TM 9-2320-280-34 18-4. TRANSFER CASE REPAIR (Model 242) (Cont'd) 17. Slide mode shift sleeve (18) onto mode shift fork (17). 18. Slide mode shift fork assembly (16) over mainshaft assembly (14) and align with differential assembly (13). 19. Lifting on end of mainshaft assembly (14), holding mode shift fork assembly (16) in place, set end of mainshaft assembly (14) into input gear in front half-case (4). 20. Carefully align pin (20) of mode fork (16) in long slot (24) of shift sector (6). 21. Align mode shift fork (16), and range shift fork (1) in front half-case (4) and insert shift rail (19) and seat in front half-case (4). NOTE It may be necessary to use screw extractor to start tapered drive pin in range shift fork. It may be necessary to remove shift lever to install tapered drive pin. 22. Align pin hole in range shift fork (1) and shift rail (19) with hole (23) in front half-case (4) and install tapered drive pin (22) in shift rail (19). 23. Install plug (21) in front half-case (4). 18-47