TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download

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TM 9-2320-280-34 Change 1 14-89 14-17. AIR-CONDITIONING SYSTEM SERVICING This task covers: a. Manifold Gauge Set Installation e. Evacuating System b. Manifold Gauge Set Removal f. Charging System c. Discharging System g. Checking/Adding Refrigerant Oil d. Flushing System ________ WARNING ________ • Always wear eye protection around FR-12 and R-12, or when servicing the air-conditioning system. Injury will result if FR-12 or R-12 comes in contact with eyes. • Exercise extreme care when handling FR-12 and R-12; direct skin contact between FR-12 or R-12 may cause frostbite. • Never smoke in areas where FR-12 or R-12 is used or stored. Injury to personnel may result. • Ensure adequate ventilation whenever FR-12 or R-12 is being discharged. Injury to personnel may result if used in a confined area. • Personnel with a history of cardiac rhythm abnormalities should be made aware of potential aggravation as a result of exposure to FR-12 or R-12. Failure to do so may result in injury to personnel. • Do not attempt to connect servicing equipment while engine is running. Injury to personnel or damage to equipment may result. INITIAL SETUP: Applicable Models _______________ M997, M997A1, M997A2 Tools ____ General mechanic's tool kit: automotive (Appendix G, Item 1) Flushing cylinder (Appendix G, Item 103) Flush gun (Appendix G, Item 104) Vacuum pump (Appendix G, Item 105) Special Tools __________ Compressor tool kit (Appendix G, Item 101) Test Equipment _____________ Manifold gauge set (Appendix G, Item 137) Materials/Parts _____________ O-ring (Appendix E, Item 106) (R-12 only) Lubricating oil (Appendix B, Item 35.1) (FR-12 only) Refrigerant FR-12 (Appendix B, Item 42.1) Lubricating oil (Appendix B, Item 35) (R-12 only) Refrigerant R-12 (Appendix B, Item 42) Nitrogen (Appendix B, Item 37) Flushing agent (Appendix B, Item 15) O-ring (Appendix E, Item 104.1) (FR-12 only) Manual References ________________ TM 9-2320-280-10 TM 9-2320-280-20 TM 9-2320-280-34P General Safety Instructions ______________________ Always wear eye protection when around FR-12 and R-12. Exercise extreme care when handling FR-12 and R-12. Never smoke where FR-12 or R-12 is used or stored. • Ensure adequate ventilation whenever FR-12 or R-12 is discharged. Exposure to FR-12 and R-12 may be hazardous for individuals with cardiac rhythm abnormalities. Do not attempt to connect servicing equipment while engine is running, and hoses must be clear of any moving engine parts. Make sure hand valves on manifold gauge set are closed during connection. Do not disconnect hoses before back-seating service valves. Eye protection must be worn when using com- pressed air. Make sure high side service valve on manifold gauge set is in OFF/CLOSED position during charging. Maintenance Level _______________ Direct support