TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download
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TM 9-2320-280-34 8 - 4. TRANSFER CASE GUIDE CABLE REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: Applicable Models Manual References M1097, “Al”and "A2" series TM 9-2320-280-24P Tools Maintenance l level General mechanic's tool kit: Direct support automotive (Appendix G, Item 1) Material/Parts Lockwasher (Appendix E, Item 69) a. Removal 1. Remove nut (9), washer (10), capscrew (15), and washer (14) from muffler mounting bracket (2) and guide cable bracket (3). 2. Remove nut (11) and guide cable bracket (3) from capscrew (13) on transfer case (1). 3. Remove capscrew (4), Lockwasher (5), washer (6), guide cable (8), and support bracket (7) from frame (12). Discard Lockwasher (5). 4. Remove nut (19), washer (18), guide cable (8), and washer (18) from stud (17) on crossmember (16). b. Installation 1. Install guide cable bracket (3) on muffler mounting bracket (2) with capscrew (15), washer (14), washer (10), and nut (9). 2. Install guide cable bracket (3) on capscrew (13) with nut (11). Tighten nut (11) to 16-18 lb-ft (22-24 N m). 3. Install guide cable (8) and support bracket (7) on left hand frame (12) with washer (6), Lockwasher (5), and capscrew (4). Tighten screw (4) to 30 lb-ft (41 N-m). 4. Install washer (18) and guide cable (8) on stud (17) and crossmember (16) with washer (18) and nut (19). Tighten nut (19) to 60 lb-ft (81 N.m). 8-8