TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download
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6-7. STE/ICE-R WIRING HARNESS REPLACEMENT This task covers: a. Removal b. Installation NOTE • Prior to removal tag leads for installation. • Refer to TM 9-2320-280-20 for repair of wiring harness connections. 1. Remove two screws (4), lockwashers (5), and STE/ICE-R harness leads 7B-7D (6), 8A (1), and 9A (7) from shunt (8). Discard lockwashers (5). 2. Remove boot (9) from power stud (11). Remove nut (29) and lockwasher (30) from leads 6B-6C (12) and 6A (10) and power stud (11), and disconnect lead 6B-6C (12). Discard lockwasher (30). 3. Remove nut (27) and lockwasher (28) from leads 3D (23) and 7A (26) on starter (18) and disconnect lead 3D (23). Discard lockwasher (28). 4. Remove nut (22) and lockwasher (21) from leads 6A (10), 81A (19), and 81B (20) on starter (18) and disconnect lead 81B (20). Discard lockwasher (21). 5. Remove screw (13) and retainer (14) from leads 74A (16) and 74B (15) on starter solenoid (17) and disconnect lead 74B (15). 6. Remove screw (25) and clamp (24) from leads 3D (23), 6A (10), 74B (15), and 81B (20) on starter (18). CAUTION Use care when removing harness. Snagging or pulling may cause damage to harness. 7. Remove harness (32) and grommet (2) from battery compartment (3). 8. Slide harness (32) out of protective shield (31). INITIAL SETUP: Tools ____ General mechanic's tool kit: automotive (Appendix G, Item 1) Special Tools __________ Torque adapter, 3/4 in. (Appendix G, Item 107) Materials/Parts _____________ Six lockwashers (Appendix E, Item 69) Four nut and lockwasher assemblies (Appendix E, Item 94) Antiseize compound (Appendix B, Item 7) Manual References ________________ TM 9-2320-280-20 TM 9-2320-280-24P Equipment Condition _________________ • Battery holddown removed (TM 9-2320-280-20). • Engine access cover removed (TM 9-2320-280-20). Maintenance Level _______________ Direct support TM 9-2320-280-34 6-62 Change 1 a. Removal