TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download

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TM 9-2320-280-34 6-6. STARTER REPAIR (Cont’d) 13. Install gasket (6) and O-ring seal (3) on pinion housing (1) and align locating scribe marks (5) on pinion housing (1) and frame and field assembly (4). 14. Coat threads of capscrews (7) with adhesive-sealant. 15. Install armature (2) into frame and field assembly (4) and position brushes (9) on armature (2). Secure pinion housing (1) to frame and field assembly (4) with seven capscrews (7). Tighten capscrews (7) to 50 lb-in. (6 N·m). 16. Saturate felt washer (13) with lubricating oil and install into commutator end head (12). 17. Install spacer (15) and thrust washer(s) (14) on armature shaft (16). 18. Align locating marks (8) on commutator end head (12) and frame and field assembly (4). 19. Coat threads of capscrews (11) with adhesive-sealant. 20. Install commutator end head (12) and gasket (10) on frame and field assembly (4) with four capscrews (11). Tighten capscrews (11) to 25 lb-in. (3 N·m). 21. Coat threads of capscrews (18) with adhesive-sealant. Coat ribbed area of boot (19) with lithium grease. 22. Install solenoid (17) on frame and field assembly (4) with four capscrews (18). Tighten capscrews (18) to 50 lb-in. (6 N·m). 6-56