TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download

Page 397 of 1258

TM 9-2320-280-34 6-6. STARTER REPAIR (Cont’d) 16. Remove two nuts (12), lockwashers (11), screws (8), copper washers (7) and two negative brush leads (10) from starter motor frame (4). Disconnect two negative brush leads (10) and remove two brushes (9). Discard two lockwashers (11). 17. Remove two screws (1) and two positive brush leads (2) from field coil (3). 18. Remove four springs (5) from brush holders (6). 19. Remove four nut and lockwasher assemblies (14), rubber washers (15), and cover (16) from solenoid housing (18). Pull cover (16) away from solenoid housing (18) far enough to allow access to series winding connection (19) and screw (20). Discard rubber washers (15) and nut and lockwasher assemblies (14). 20. Remove screw (20) and washer (21) from series winding connection (19) on cover (16). Remove cover (16) and gasket (17) from solenoid housing (18). Discard gasket (17). 21. Hold core shaft (27) and remove locknut (26), washer (25), and contact (24) from core shaft (27). Remove core shaft (27), washer (22), and spring (23) from solenoid housing (18). Discard locknut (26). 22. Remove snapring (31), spring retainer (30), spring (29), spring retainer (28), rubber boot (32), and washer (33) from core shaft (27). Discard snapring (31). 6-50