TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download

Page 395 of 1258

TM 9-2320-280-34 6-6. STARTER REPAIR (Cont’d) 9. Scribe a locating mark (4) on pinion housing (1) and starter motor frame (3). 10. Remove seven capscrews (6), starter motor frame (3), gasket (5), and O-ring (2) from pinion housing (1). Discard gasket (5) and O-ring (2). 11. Remove two plugs (9) and pin (10) from shift lever (8) and pinion housing (1). NOTE Armature and shift lever must be positioned as shown for removal from pinion housing. 12. Clamp pinion housing (1) in vise and remove three screws (17) from pinion housing (1). Slide armature (7) and shift lever (8) out from pinion housing (1). 13. Remove snapring (11) and pinion stop (12) from armature shaft (15) and slide clutch (13) off armature shaft (15). Discard snapring (11) and pinion stop (12). 14. Remove washer (14), pinion housing end plate (18), and washer (16) from armature shaft (16). Discard washers (14) and (16). 15. Remove gasket (19) from pinion housing end plate (18) and discard gasket (19). 6-48