TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download
Page 299 of 1258
6-3. 60 AMPERE ALTERNATOR REPAIR (Cont'd) 1. Apply thin film of grease to lip of seal (5), and install seal (5) into drive end housing (16). 2. Install seal sleeve tool on rotor shaft (3). 3. Align locating scribe marks (28) and install stator (4) into drive end housing (16). 4. Press rotor and fan assembly (1) through seal (5). 5. Remove seal sleeve tool from rotor shaft (3), and install bearing (15) on rotor shaft (3) and press into drive end housing (16). 6. Install washer (14), O-ring (13), and sleeve spacer (12) on rotor shaft (3). 7. Install sleeve spacer seal (11) and O-ring (10) on bearing retainer (9). Apply thin film of grease to lip of seal (11). 8. Install bearing retainer (9) on drive end housing (16) with six screws (8). 9. Install woodruff key (2), washer (7), and locknut (6) on rotor shaft (3). 10. Press bearing (21) into intermediate housing (20). 11. Install seal (19) into intermediate housing (20). 12. Install felt retainer (22) into intermediate housing (20). 13. Saturate felt seal (23) with lubricating oil and install into intermediate housing (20). 14. Install felt retainer (24) into intermediate housing (20) with snapring (25). 15. Align locating scribe marks (28) on drive end housing (16), stator (4), and intermediate housing (20) and insert stator (4) wires through hole (27) in intermediate housing (20). 16. Install intermediate housing (20) on stator (4) and drive end housing (16) with six lockwashers (18) and torx head screws (17). 17. Install O-ring (26) on intermediate housing (20). d. Assembly NOTE For general assembly instructions, refer to para. 2-16. TM 9-2320-280-34 6-12 Change 1