TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download
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TM 9-2320-280-34 6-3. 60 AMPERE ALTERNATOR REPAIR This task covers: a. Removal d. Assembly b. Cleaning e. Bench Testing c. Inspection INITIAL SETUP: Tools Materials/Parts (Cont'd) General mechanic's tool kit: Grease (Appendix B, Item 20) automotive (Appendix G, Item 1) Insulating compound (Appendix B, Item 26) Lubricating oil (Appendix B, Item 33) Test Equipment Silicone compound (Appendix B, Item 56) Multimeter (Appendix G, Item 120) Seal sleeve tool (Appendix C, Fig. 6) Special Tools Manual References Torx socket (Appendix G, Item 28) TM 9-214 TM 9-2320-280-20 Materials/Parts TM 9-2320-280-24P Locknut and woodruff key kit (Appendix E, Item 67) Personnel Required Slip ring end kit (Appendix E, Item 202) One mechanic Drive end kit (Appendix E, Item 12) One assistant Fifteen lockwashers (Appendix E, Item 83) Two screw and lockwasher assemblies Equipment Condition (Appendix E, Item 147) • Alternator removed (TM 9-2320-280-20). Strap (Appendix E, Item 206) • Alternator pulley removed (TM 9-2320-280-20). Adhesive sealant (Appendix B, Item 2) Maintenance Level Direct support a. Disassembly NOTE Prior to removal, tag leads for installation. 1. Remove access plug (7) from end housing (4). 2. Remove six screws (1), end cover (2), and O-ring (3) from end housing (4). Disconnect four leads (10) from four terminals (11) on regulator (12). Discard O-ring (3). NOTE Regulator is part of end cover. Do not disassemble. 3. Remove two screw and lockwasher assemblies (6) and output plate cover (5) from end housing (4). Discard screw and lockwasher assemblies (6). 4. Remove sealer from three stator leads (8). 5. Unsolder and disconnect three stator leads (8) from three stator lead terminals (9). 6-2