TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download

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TM 9-2320-280-34 3-26. ENGINE PREPARATION (6.2 L AND 6.5 L) (Cont’d) 4. Install wiring harness bracket (1) on oil pan with two lockwashers (2) and nuts (3). 5. Position left and right engine mount and insulator assembly (5) to engine (6) with three lock- washers (7) and capscrews (8). Using 9/16 in. torque adapter, tighten capscrews (8) to 30-40 lb-ft (41-54 N m). NOTE Perform step 6 for early production 6.2 L engine mount vehicles only. 6. Install starter support bracket (4) on right engine mount and insulator assembly (5) with two lockwashers (9) and capscrews (10). Using 9/16-in. torque adapter, tighten capscrews (10) to 30-40 lb-ft (41-54 N m). WARNING Starter must be supported during installation. Failure to support starter may cause injury to personnel or damage to equipment 7. Position shim(s) (11), if removed, and starter (12) to flywheel housing with solenoid (13) facing outward. 8. Slide front stud on starter (12) in bracket (4), ensuring bracket (4) is between washer (14) and starter (12). 9. Apply thread locking sealing compound to capscrews (16). Install two washers (17) and capscrews (16) securing starter (12) to engine (6). Tighten capscrews (16) to 30-40 lb-ft (41-54 N m). 10. Secure starter (12) to bracket (4) with locknut (15) and washer (14). Using crowfoot, tighten locknut (15) to 15-19 lb-ft (20-26 N-m). NOTE Early production 6.2 L engines were equipped with a left heat shield. Installation is the same. 11. Install right heat shield (18) on exhaust manifold (20) with three socket head screws (19). Tighten socket head screws (19) to 25-33 lb-ft (34-45 N m). 3-190