TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download
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TM 9-2320-280-34 22-10. AMBULANCE EXTERIOR BODY REPAIR (Cont'd) m. Right Rear Side Corner body Panel Repair 1. Remove door weatherstrip (TM 9-2320-280-20). 2. Remove right rear door assembly (TM 9-2320-280-20). 3. Remove rear hinge assemblies (TM 9-2320-280-20). 4. Remove right rear lower/upper body panel (para. o.). 5. Scribe two lines (4) centered over seventeen rivets (4) on rear side comer body panel (1). Extend scribed lines (4) a minimum of 1.00-in. (25.4 mm) onto body panels (2). 6. Using a 0.125-in. (3.175 mm) drill, remove seven rivets (4) from rear side corner body panel (1) and body panels (2). 7. Using a 0.187-in. (4.75 mm) drill, remove ten rivets (3) from rear side corner body panel (1) and body panels (2). NOTE Five rivets that secure rear side corner body panel to vertical support braces are not visible because they are covered by body panels. 8. Separate body panels (2) from rear side corner body panel (1). 9. Transfer five lines (4) onto exterior side of body panels (2) and center punch locations. 10. Drill five 0.125-in. (3.175 mm) diameter pilot holes through body panel (2) marked in step 9. 11. Using a 0.187-in. (4.75 mm) diameter drill, remove five rivets (3) marked in steps 9 and 10. 12. Remove rear side corner body panel (1). 13. Remove adhesive residue and clean body panels (2). Do not remove scribed lines (4) marked in steps 5 and 9. 14. Using rear side corner body panel (1), locate, mark, and drill eight 0.187-in. (4.75 mm) diameter"/ holes (11) in rear side corner body panel (1). 15. Apply approximately 0.125-in. (3.175 mm) thickness of adhesive sealant to two reinforcement assemblies (10) and rear side corner body panel (1). 16. Install two reinforcement assemblies (10) in rear side corner body panel (1) with two existing rear hinge assemblies (6), eight washers (8), and screws (7). 17. Using holes (11) drilled in step 14 on rear side corner body panel (2) as templates, drill eight 0.187-in. (4.5 mm) diameter holes (11) through two reinforcement assemblies (10). 18. Secure rear side corner body panel (2) and two reinforcement assemblies (10) together with eight rivets (9). 19. Remove eight screws (7), washers (8), and two rear hinge assemblies (6) installed in step 16. 20. Position rear side corner body panel (1) to body panels (2) and transfer scribed lines (4) marked in steps 5 and 9. Remove rear side body panel (1). 21. Using scribed lines (4) marked in step 20, drill seven 0.125-in. (3.175 mm) diameter holes (13) in rear side corner body panel (1). 22. Using scribed lines (4) marked in step 20, drill twenty-two 0.187-in. (4.5 mm) diame ter holes (15) in rear side corner body panel (1). 23. Apply approximately 0.125-in. (3.175 mm) thickness of adhesive sealant to rear side corner body panel (1) and body panels (2). 24. Install rear side corner body panel (1) to body panels (2) with seven rivets (14), five rivets (16), an seventeen rivets (12). 25. Install lower/upper body panel (para. o.). 26. Spot paint rear side corner body panel (1) and body panels (2) (TM 43-0139). 22-38