TM-9-2320-280-34 HMMWV Direct Support & General Support Maintenance Manual Download

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22-9.5. RIGHT REAR FLOOR PANEL REPAIR (Cont’d) TM 9-2320-280-34 22-16.72 Change 1 This task covers: a. Right Rear Insert Panel Fabrication g. Metal Strip C and Insert Panel Assembly b. Reinforcement Strips Fabrication h. Metal Strip E and Insert Panel Assembly c. Metal Strips Fabrication i. Metal Strip D and Insert Panel Assembly d. Right Rear Floor Panel Removal j. Right Rear Floor Panel and Insert Panel Drilling e. Reinforcement Strip Aand Insert Panel Assembly k. Insert Panel and Right Rear Floor Panel Installation f. Reinforcement Strip B and Insert Panel Assembly INITIAL SETUP: Tools General mechanic’s tool set automotive (Appendix G, Item 1) Manual References TM 9-2320-280-20 TM 9-2320-280-24P TM 43-0139 Materials/Parts Eighty-five rivets (Appendix E, Item 143) Sixty rivets (Appendix E, Item 144) Adhesive (Appendix B, Item 1.1) Adhesive sealant (Appendix B, Item 4.1) Sheet metal (Appendix E, Item 200.1) Equipment Condition Right seat back removed (TM 9-2320-280-20). Right rear seat bottom removed (TM 9-2320-280-20). Right rear floor insulation removed (TM 9-2320-280-20). Maintenance Level General Support 1. Cut insert panel (1) from sheet metal, and mark four reference lines (3) and directional arrow (2) on insert panel (1). 2. Locate, mark, and drill six 0.312-in. diameter holes and one 1.00-in. diameter hole through insert panel (1). 3. Fabricate two drain holes (4) in insert panel (1). 4. Bend insert panel (1) 1.50 in. 5. Remove all burrs and round all sharp edges of insert panel (1). a. Right Rear Insert Panel Fabrication NOTE All dimensions in this procedure are in inches.