TM-9-2320-280-24P HMMWV Repair Parts And Tools Volume 1 Download

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Page Illus Figure TABLE OF CONTENTS VOLUME 1 OF 2 Section I INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Section II REPAIR PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Group 01 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1 0100 Engine and container assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1 0100 Engine mounting brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2 0106 Engine oil dipstick and tube assembly . . . . . . . . . . . . . . . . . . . . . 3-1 3 0106 Engine oil pan, pump, and filler tube . . . . . . . . . . . . . . . . . . . . . . 4-1 4 0106 Engine and transmission oil cooler and engine oil cooler lines . . 5-1 5 0106 Oil filter, adapter, and oil line fittings . . . . . . . . . . . . . . . . . . . . . . 6-1 6 0106 Crankcase depression regulator valve and mounting hardware . 7-1 7 0108 Air intake and exhaust manifolds . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8 Group 03 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9 0302 Fuel pump and mounting hardware . . . . . . . . . . . . . . . . . . . . . . . 9-1 9 0302 Fuel injection pump and fuel filter lines . . . . . . . . . . . . . . . . . . . . 10-1 10 0302 Fuel injection supply and return lines . . . . . . . . . . . . . . . . . . . . . 11-1 11 0304 Air cleaner, air horn, and related parts . . . . . . . . . . . . . . . . . . . . . 12-1 12 0306 Fuel tank supply and return lines, (Early models) . . . . . . . . . . . 13-1 13 0306 Fuel tank supply and return lines, (Current models) . . . . . . . . . 14-1 14 0306 Fuel tank assembly and mounting straps . . . . . . . . . . . . . . . . . . . 15-1 15 0306 Fuel tank assembly and mounting straps . . . . . . . . . . . . . . . . . . . 16-1 16 0306 Fuel filler pipe assembly and vent lines . . . . . . . . . . . . . . . . . . . . 17-1 17 0306 Fuel tank vent line, filter, and mounting hardware . . . . . . . . . . . 18-1 18 0309 Fuel filter assembly/water separator and mounting hardware . . 19-1 19 0311 Glow plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1 20 0312 Accelerator controls and hand throttle . . . . . . . . . . . . . . . . . . . . . 21-1 21 0312 Accelerator cable bracket and idle spring . . . . . . . . . . . . . . . . . . . 22-1 22 Group 04 Exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1 23 0401 Muffler, exhaust pipes, and related parts . . . . . . . . . . . . . . . . . . . 23-1 23 0401 Muffler, exhaust pipes, and related parts . . . . . . . . . . . . . . . . . . . 24-1 24 0401 Exhaust manifold heat shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1 25 Group 05 Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1 26 0501 Radiator and mounting hardware . . . . . . . . . . . . . . . . . . . . . . . . . 26-1 26 0501 Surge tank and related parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-1 27 0502 Radiator shroud and related parts . . . . . . . . . . . . . . . . . . . . . . . . 28-1 28 0503 Radiator hoses and related parts . . . . . . . . . . . . . . . . . . . . . . . . . 29-1 29 0503 Thermostat, water crossover, and attaching hardware . . . . . . . . 30-1 30 0504 Water pump and attaching hardware . . . . . . . . . . . . . . . . . . . . . . 31-1 31 0505 Fan assemblies and belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-1 32 0505 Tensioner, idler pulley, and mounting hardware . . . . . . . . . . . . . 33-1 33 0505 Idler pulley bracket, tensioner, and related parts (Serial Number 196901 and Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33A-1 33A 0505 Idler pulley and mounting hardware (Serial Number 196901 and Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33B-1 33B 0505 Fan drive and pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-1 34 Group 06 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-1 35 0601 Generator, 60 AMP, 100 AMP, belts, pulley, and mounting hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-1 35 0601 100 AMP alternator (NIEHOFF) and mounting hardware (Serial Number 196900 and Below) . . . . . . . . . . . . . . . . . . . . . . . . 36-1 36 TM 9-2320-280-24P-1 Change 1 ii