TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
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12-119. TROOP/CARGO WINTERIZATION TOP COVER ASSEMBLY REPLACEMENT This task covers: a. Removal b. Installation Personnel Required One mechanic One assistant Manual References TM 9-2320-280-24P Equipment Condition Air intake assembly removed (para. 12-97). a. Removal 1. Remove nut (2) and capscrew (1) from clamping strip (16), top cover assembly (5), rubber strip (13), and left rear fixed door (12). 2. Remove six nuts (14), capscrews (15), and clamping strip (16) from top cover assembly (5), rubber strip (13), and left rear fixed door (12). 3. Remove screw (9) from clamping strip (11), top cover assembly (5), rubber strip (13), and left end closure (7). 4. Remove ten nuts (6), capscrews (10), and clamping strip (11) from top cover assembly (5), rubber strip (13), and left rear vehicle body (8). 5. Remove and discard rubber strip (13). 6. Remove nut (19) and capscrew (22) from clamping strip (23), top cover assembly (5), rubber strip (35), and right rear fixed door (24). 7. Remove six nuts (18), capscrews (25), and clamping strip (23) from top cover assembly (5), rubber strip (35), and right rear fixed door (24). 8. Remove three screws (26), spring nuts (17), (if damaged) and plate assembly (27) from top cover assembly (5), rubber strip (35), fuel tank filler (28), and right rear vehicle body (32). 9. Remove screw (31) from clamping strip (29), top cover assembly (5), rubber strip (35), and right end closure (33). 10. Remove eight nuts (34), capscrews (30), clamping strip (29), top cover assembly (5), and rubber strip (35) from right rear vehicle body (32). Discard rubber strip (35). 11. Remove sixteen screws (47), two clamping strips (46), and two rubber strips (44) from rear end closure assembly (45) and top cover (5). Discard rubber strips (44). 12. Remove six screws (36), two clamping strips (37), seals (43), and outside corner plates (42) from rear end closure assembly (45) and top cover (5). Discard seals (43). 13. Remove fourteen screws (39), two clamping strips (38), and rubber strips (41) from channel (40), top cover (5), and two rear end closure assemblies (45). Discard rubber strips (41). 14. Detach eight fastener straps (3) from bow assemblies (4). 15. Detach top cover assembly fastener strip (21) from cab top cover strip (20). 16. Remove top cover assembly (5). TM 9-2320-280-20-3 12-180 Change 2 INITIAL SETUP: Applicable Models M998, M998A1, M1038, M1038A1 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Adhesive spray (Appendix C, Item 8) Adhesive sealant (Appendix C, Item 10) Two rubber strips (Appendix G, Item 300) Two rubber strips (Appendix G, Item 301) Two rubber strips (Appendix G, Item 302) Two seals (Appendix G, Item 289)