TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
Page 615 of 1170
TM 9-2320-280-20-3 12-26 Change 1 b. Installation 1. Fill alternator receptacle (8) with silicone. Install regulator (1) on alternator (3) and tighten connector plug (9) between alternator (3) and regulator (1). 2. Ensure guard (4) is positioned in rear clamp (5). Install clamp pins (7) into regulator slots (2). Tighten two clamp nuts (6) to 35-45 lb-in. (4-5 N•m). NOTE Ensure terminals are clean before connections are made. 3. Connect engine harness lead 568A (15) to regulator lead 568 (16). 4. Connect lead 2A (14) to regulator (1) with lockwasher (23) and nut (24). Tighten nut (24) to 20 lb-in. (2.3 N•m). 5. Connect lead 5A (13) to regulator (1) with lockwasher (21) and nut (22). Tighten nut (22) to 50 lb-in. (5.6 N•m). NOTE Perform steps 6 and 7 for older model regulators, and steps 8 and 9 for newer model regulators. 6. Completely fill regulator cavity (18) with sealant to form a water tight seal. Sealant should extrude from side of cover (10) when installed. 7. Install cover (10) to regulator (1) and secure with two lockwashers (11) and screws (12). 8. Insert leads (13), (14), and (17) into sealing wedge (29) and install sealing wedge (29) in regulator cavity (18). 9. Install gasket (25) and cover (26) on regulator (1) with four lockwashers (28) and screws (27). 10. Apply antiseize compound to contact surface of lead 3B (17). Install lead 3B (17) on regulator (1) with lockwasher (19) and capscrew (20). Tighten capscrew (20) to 90 lb-in. (10 N•m). 12-21. 100 AMPERE REGULATOR (R027096300) REPLACEMENT (Cont’d)