TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
Page 487 of 1170
11-155. BULKHEAD DOOR REPLACEMENT This task covers: a. Removal b. Installation a. Removal 1. Starting at top of door opening (1), pry seal (2) from around door opening (1) and remove seal (2). 2. Pry seal (37) from right door retainer (36) and remove seal (37). NOTE Step 3 applies to M996 and M996A1 vehicles only. 3. Remove two screws (34) from strap assembly (35) and right door (29). 4. Remove thirty-four rivets (11), two hinges (12), and doors (4) and (29) from body (3). 5. Remove thirty-four rivets (11) and two hinges (12) from doors (4) and (29). 6. Remove two screws (8), doughnut washers (7), handle (5), and doughnut washers (6) from left door (4). 7. Remove eight rivets (10) and two strikers (9) from doors (4) and (29). 8. Remove fourteen rivets (33) and door retainer (36) from right door (29). 9. Remove four screws (22), washers (23), two rod guide cover plates (24), and plusnuts (25) from right door (29). 10. Remove screw (28), washer (27), and blackout switch pin (26) from right door (29). 11. Remove setscrew (31), handle (32), and washer (30) from right door (29). 12. Remove four screws (39), washers (38), and handle cover plate (19) from right door (29) . 13. Remove three nuts (21), washers (20), screws (16), washers (17), and handle (18) from cover plate (19). 14. Remove four rivets (13) and two catch assemblies (14) from stowage shelves (15). NOTE • For instructions on replacement of rivets, refer to para. 10-66. • M996, M996A1, M997, M997A1, and M997A2 bulkhead doors are replaced basically the same, except for the following: – Forty-eight rivets are used to mount M996 and M996A1 bulkhead doors to bulkhead. – Ten rivets are used to mount M996 and M996A1 door retainer to door. – Bulkhead door striker placement is different for M996, M996A1, M997, M997A1, and M997A2 ambulances. • This procedure covers M997, M997A1, and M997A2 bulkhead door replacement. INITIAL SETUP: Applicable Models M996, M996A1, M997, M997A1, M997A2 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Twenty blind rivets (Appendix G, Item 237) Twenty-four blind rivets (Appendix G, Item 257) Twelve blind rivets (Appendix G, Item 243) Fourteen blind rivets (Appendix G, Item 250) Twenty blind rivets (Appendix G, Item 244) Manual References TM 9-2320-280-24P TM 9-2320-280-20-3 11-224 Change 2