TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
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11-127. REAR DOOR HANDLES REPLACEMENT This task covers: a. Removal b. Installation a. Removal 1. Remove setscrew (9) and inner handle (1) from outer handle assembly (3) and door (5). 2. Remove four locknuts (8), washers (7), capscrews (4), and outer handle assembly (3) from latch assembly (6). Discard locknuts (8). INITIAL SETUP: Applicable Models M996, M996A1, M997, M997A1, M997A2 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Grease (Appendix C, Item 25) Sealing compound (Appendix C, Item 41) Four locknuts (Appendix G, Item 70) Manual References TM 9-2320-280-10 TM 9-2320-280-24P Equipment Condition Rear door opened (TM 9-2320-280-10). b. Installation 1. Apply a thin bead of sealing compound around inner plate of outer handle assembly (3). 2. Lubricate outer handle shaft (2) with grease. 3. Install outer handle assembly (3) on door (5) and latch assembly (6) with four capscrews (4), washers (7), and locknuts (8). Tighten locknuts (8) to 10 lb-ft (14 N•m). 4. Install inner handle (1) on outer handle assembly (3) with setscrew (9). FOLLOW-ON TASK: Close rear door (TM 9-2320-280-10). TM 9-2320-280-20-3 11-186 Change 2