TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
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10-13. DOOR HANDLE ASSEMBLY MAINTENANCE This task covers: a. Removal c. Installation b. Repair INITIAL SETUP: Applicable Models M998, M998A1, M1035, M1035A1, M1035A2, M1037, M1038, M1038A1, M1042 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Adhesive (Appendix C, Item 7) Spring pin (Appendix G, Item 299) Manual References TM 9-2320-280-24P TM 9-2320-280-20-3 10-18 Change 2 NOTE Some door handle assemblies may separate. To prevent or fix door handle assembly separation, perform step b. 1. Remove screw (5), inside door handle (4), and door handle spring (6) from door frame (7) and outside door handle (1). 2. Remove outside door handle (1) and washer (3) from door frame (7). NOTE Repair procedures for all door handle assemblies are basically the same. This procedure covers the left front door handle assembly. 1. Tighten screw (5) on inside door handle (4) to 15 lb-in. (1.7 N•m). NOTE • If screw will secure inside door handle, perform steps 2 and 3. • If screw will not secure inside door handle, perform steps 4 through 10. 2. Locate, mark, and drill 0.125-in. (3.2-mm) diameter hole (9) through inside door handle (4) and outside door handle (1). 3. Install spring pin (8) through inside door handle (4) and outside door handle (1). NOTE Inside door handle can separate from outside door handle without removing screw. 4. Remove inside door handle (4) and door handle spring (6) from outside door handle (1) and door frame (7). 5. Remove outside door handle (1) and washer (3) from door frame (7). 6. Remove screw (5) and insert (2) from inside door handle (4). 7. Apply adhesive to outside of insert (2) and install insert (2) in outside door handle (1). Allow adhesive to cure for five minutes. 8. Install outside door handle (1) and washer (3) on door frame (7). 9. Install inside door handle spring (6) and inside door handle (4) on outside door handle (1) and door frame (7) with screw (5). Tighten screw (5) to 15 lb-in. (1.7 N•m). 10. Perform steps 2 and 3. b. Repair a. Removal