TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
Page 297 of 1170
11-30. CARGO SHELL DOOR LINER REPLACEMENT This task covers: a. Removal b. Installation a. Removal 1. Remove ten screws (6), washers (5), clips (4), and two retainers (7) from cargo shell door (1). 2. Remove twelve spring tension fasteners (8) from liner (3) and door (1). Discard spring tension fasteners (8). 3. Remove liner (3) and three sound dampeners (2) from door (1). 4. Clean cargo door (1) to remove adhesive. INITIAL SETUP: Applicable Models M966, M966A1, M1025, M1025A1, M1025A2, M1026, M1026A1, M1036 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Twelve spring tension fasteners (Appendix G, Item 30) Personnel Required One mechanic One assistant Manual References TM 9-2320-280-10 TM 9-2320-280-24P Equipment Condition Rear end of cargo shell door raised (TM 9-2320-280-10). b. Installation 1. Apply three sound dampeners (2) to door (1). 2. Place four spring tension fasteners (8) in two top and two bottom holes of liner (3). Ensure heads of spring tension fasteners (8) are on side of liner (3) without adhesive. 3. Peel paper backing (9) from liner (3). 4. Align liner (3) with door (1), ensuring top and bottom spring tension fasteners (8) in liner (3) align with top and bottom holes in door (1), and install liner (3) on door (1) with top and bottom spring tension fasteners (8). Press entire surface of liner (3) to ensure adhesion. 5. Install eight remaining spring tension fasteners (8) through liner (3) into door (1). 6. Install two retainers (7) on door (1) with ten clips (4), washers (5), and screws (6). NOTE Ensure surface is free of dirt and oil before applying adhesive backing. TM 9-2320-280-20-3 11-48 Change 2