TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
Page 263 of 1170
11-8. BALLISTIC CREW DOOR WINDOW PROTECTIVE SHIELD REPLACEMENT This task covers: a. Initial Installation c. Installation b. Removal NOTE • The following procedure can be performed to prevent damage to door glass. This task can be accomplished with the approval of the unit commander. • Procedures for initial installation and replacement of the protective shields are basically the same for all windows. This procedure covers the left front protective shield. NOTE Initial installation steps apply only to vehicles that have not been previously retrofitted with protective shields. 1. Position protective shield (3) on inside of ballistic door (1). 2. Using protective shield (3) as a template, locate and mark three top holes (2) and two bottom holes (5) on inside of ballistic door (1). NOTE Ensure window is closed tightly before drilling holes for the protective shield. 3. Drill three 0.156-in. (0.396-cm) diameter holes (8) through ballistic door frame (9). 4. Drill two 0.193-in. (0.490-cm) diameter holes (6) through ballistic door (1). 5. Install protective shield (3) on ballistic door fame (9) with three screws (4). NOTE Perform step 6 for M966, M966A1, M996, M996A1, M997, M997A1, M997A2, M1025, M1025A1, M1025A2, M1026, M1026A1, and M1036 vehicles. Perform step 7 for M1043, M1043A1, M1043A2, M1044, M1044A1, M1045, M1045A1, M1045A2, M1046, and M1046A1 vehicles. 6. Install protective shield (3) on ballistic door (1) with two 5/32-in. blind rivets (7). 7. Secure protective shield (3) to ballistic door (1) with two 3/16-in. blind rivets (7). 8. Spot paint ballistic door (1) and protective shield (3) as necessary. Refer to TM 43-0139. a. Initial Installation INITIAL SETUP: Applicable Models All models except M998, M998A1, M1035, M1035A1, M1035A2, M1037, M1038, M1038A1, M1042, M1097, M1097A1, M1097A2 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts (Cont'd) Protective shield (Appendix D, Fig. D-65) Two blind rivets (Appendix G, Item 253) Two blind rivets (Appendix G, Item 251) Manual References TM 43-0139 TM 9-2320-280-24P TM 9-2320-280-20-3 11-14 Change 2