TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
Page 233 of 1170
10-110. 6,000 LB AND 9,000 LB ELECTRIC WINCH CABLE REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: Applicable Models M997A2, M1025A2, M1026, M1026A1, M1035A2, M1036, M1038, M1038A1, M1042, M1043A2, M1044, M1044A1, M1045A2, M1046, M1046A1, M1097A2 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Cotter pin (Appendix G, Item 23) Personnel Required One mechanic One assistant Manual References TM 9-2320-280-10 TM 9-2320-280-24P General Safety Instruction Wear leather gloves when handling winch cable. WARNING Gloves must be worn whenever handling winch cable. Severe injury may result. 1. Unwind winch cable (2) from drum assembly (1) (TM 9-2320-280-10). 2. Remove capscrew (5) and winch cable (2) from drum assembly (1). 3. Remove cotter pin (7), clevis pin (6), and hook (4) from winch cable (2). Discard cotter pin (7). NOTE If thimble is not installed on winch cable, or if wires are shearing or breaking, install thimble on winch cable. Refer to appendix D, fig. D-91 for instructions. 1. Install hook (4) on winch cable (2) with clevis pin (6) and cotter pin (7). 2. Install winch cable (2) on drum assembly (1) with capscrew (5). CAUTION • The winch cable must be spooled on the drum according to the direction of rotation label on the winch or the brake will not function. • Winch cable must be installed on drum under a load of at least 500 lbs (227 kg) or outer wraps will draw into inner wraps and damage winch cable. 3. Rewind winch cable (2) (TM 9-2320-280-10). b. Installation a. Removal TM 9-2320-280-20-3 10-190 Change 2