TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download

Page 231 of 1170

10-109. 6,000 LB AND 9,000 LB ELECTRIC WINCH CONTROL BOX REPLACEMENT This task covers: a. Removal b. Installation a. Removal 1. Open winch control box (12) and pull control cable (8) out. 2. Remove capscrew (9), clamp (10), lockwasher (2), and nut (1) from control cable (8) and control box (12). Discard lockwasher (2). 3. Disconnect control cable (8) from cable (11) and remove control cable (8) from control box (12). 4. Remove two nuts (6), washers (5), capscrews (4), washers (5), and control box (12) from mounting bracket (7). 5. Slide cable (11) and grommet (3) out of control box (12). INITIAL SETUP: Applicable Models M1026, M1026A1, M1036, M1038, M1038A1, M1042, M1044, M1044A1, M1046, M1046A1 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Lockwasher (Appendix G, Item 177) Manual References TM 9-2320-280-24P Equipment Condition Battery ground cable disconnected (para. 4-73). b. Installation 1. Push cable (11) and grommet (3) into control box (12). 2. Install control box (12) on mounting bracket (7) with two washers (5), capscrews (4), and nuts (6). Tighten nuts (6) to 90 lb-ft (122 Nm). 3. Connect control cable (8) to cable (11). 4. Install control cable (8) on control box (12) with capscrew (9), clamp (10), lockwasher (2), and nut (1). Tighten nut (1) to 6 lb-ft (8 Nm). Close and secure control box (12). TM 9-2320-280-20-3 10-188 Change 2