TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
Page 223 of 1170
10-108. 9,000 LB ELECTRIC WINCH REPLACEMENT (Cont'd) b. Installation 1. Position clamp (8) on power cables (15) at same distance from clamp (17) on winch (16) that was recorded in removal. 2. Install clamp (8) on power cables (15) and bracket (6) with capscrew (9), lockwasher (3), and nut (4). 3. Install winch (16) on bumper (21) with two washers (21.1) and capscrews (21.2). Tighten capscrews (21.2) to 35 lb-ft (47 N•m). 4. Install fairlead roller bracket (23) on bumper (21) and winch (16) with two washers (21.1) and capscrews (21.2). Feed cable (26) through bumper (21) and bracket (23). Tighten capscrews (21.2) to 35 lb-ft (47 N•m). 5. Install four rollers (24) and shafts (22) on fairlead roller bracket (23) with eight retaining rings (25). 6. Route power cables (15) in approximate mounting location in vehicle. 7. Install lead 7 (36) on starter terminal (33) with lockwasher (35) and nut (34). Tighten nut (34) to 15 lb-ft (20 N•m). 8. Install lead 6 (29) on starter terminal (30) with lockwasher (31) and nut (32). Tighten nut (32) to 25 lb-ft (34 N•m). 9. Install clamp (28) and power cables (15) on oil pan bracket screw (27) with assembled locknut (37). 10. Install clamp (10) on power cables (15) and airlift bracket (7) with capscrew (11). 11. Install bracket (6) on airlift bracket (7) with capscrew (5). 12. Install clamp (1) on power cables (15) and frame bracket (18) with capscrew (2), lockwasher (20), and nut (19). 13. Connect vent line (12) to fitting (13) on winch motor (11.1). Install vent line (12) on power cables (15) with four tiedown straps (14). 10-186 Change 2 TM 9-2320-280-20-3 7 8 9 10 11 12 11.1 13 14 16 15 18 19 2 3 4 5 6 20 1 17