TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
Page 219 of 1170
10-107. 6,000 LB ELECTRIC WINCH REPLACEMENT (Cont'd) b. Installation 1. Install clamp (8) on power cables (15) at same distance from clamp (17) on winch (16) that was recorded in removal. 2. Install clamp (8) and bracket (6) on power cables (15) with capscrew (9), lockwasher (3), and nut (4). 3. Install winch (16) on front bumper (29) with four nuts (23), washers (22), and capscrews (21). Tighten capscrews (21) to 60 lb-ft (81 N•m). 4. Route cable (24) through opening (28) in control box (27) and connect to control cable (26). Install grommet (25) in opening (28). 5. Route power cables (15) in approximate mounting location in vehicle. 6. Install lead 7 (40) on starter terminal (37) with lockwasher (39) and nut (38). Tighten nut (38) to 15 lb-ft (20 N•m). 7. Install lead 6 (33) on starter terminal (34) with lockwasher (35) and nut (36). Tighten nut (36) to 25 lb-ft (34 N•m). 8. Install clamp (32) and power cables (15) on oil pan bracket screw (31) with assembled locknut (30). 9. Install clamp (10) on power cables (15) and airlift bracket (7) with capscrew (11). 10. Install bracket (6) on airlift bracket (7) with capscrew (5). 11. Install clamp (1) on power cables (15) and frame bracket (18) with capscrew (2), lockwasher (20), and nut (19). 12. Connect vent line (12) to fitting (13) on winch motor (11.1). Install vent line (12) on power cables (15) with three tiedown straps (14). TM 9-2320-280-20-3 10-182 Change 2 1 2 4 3 5 6 7 8 9 10 11 12 11.1 13 14 15 16 17 18 19 20