TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
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10-102.1. SOFT TOP DOOR HANDLE REPAIR This task covers: a. Removal c. Installation b. Repair a. Removal 1. Remove screw (5), inner (4) and outer (1) door handles, washer (7), and spring (6) from door (3). 2. Remove insert (2) from outer door handle (1) if present. b. Repair 1. Drill 0.250-in. (6.35 mm) diameter hole through outer door handle (1). NOTE Countersink hole deep enough so screw is flush with surface of handle. 2. Using a 0.500-in. (12.7 mm) diameter drill bit, countersink outer handle (1). CAUTION Use tape or drill stop to ensure the proper depth is not exceeded when counterboring, or inner door handle may be damaged. 3. Counterbore inner door handle (4) to 0.238-in. (6.04 mm) diameter, 0.531-in. (13.49 mm) depth. INITIAL SETUP: Applicable Models M998, M998A1, M1035, M1035A1, M1035A2, M1037, M1038, M1038A1, M1042, M1097, M1097A1, M1097A2, M1123 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Manual References TM 9-2320-280-24P TM 9-2320-280-20-3 10-172.2 Change 1