TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
Page 1054 of 1170
TM 9-2320-280-20-3 Change 1 D-81 Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Cont'd) INSTRUCTIONS: NOTE When connecting electrical wire to connector pins on engine harness plug connector, use NSN 3439-00-133-1108 solder. (Refer to TB SIG-222 for soldering.) 1. Cut three sections of electrical wire (6) to length as shown. 2. Remove 3-in. (76.2 mm) section of electrical insulation from electrical wire (6). 3. Cut three sections of insulation sleeving (7) to length as shown. 4. Position three sections of insulation sleeving (7) over wires (6). 5. Using plug connector (1), disassemble shell, coupling nut (5), ferrule, and grommet. 6. Place coupling nut (5) and ferrule over three wires (6). 7. Place three wires (6) in holes marked D, E, and F in grommet. 8. Connect three wires (6) to receptacle pins marked D, E, and F on shell. 9. Cut six sections of electrical wire (2) to length as shown. 10. Place six wires (2) in coupling nut (5), ferrule, and holes marked A, B, C, G, H, and I on grommet. 11. Connect six wires (2) to receptacle pins marked A, B, C, G, H, and I on shell. 12. Position grommet and ferrule in shell and secure with coupling nut (5). Using three wires (6) with insulation, heat-shrink sleeving (7) in position. 13. Apply sealant NSN 8040-00-225-4918 to three wires (6) and insulation sleeving (7) on plug connector (1). 14. Using plug connector (1) and wire markers (3), locate and mark nine wires. Secure nine wires with six tiedown straps (4).