TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download

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TM 9-2320-280-20-3 Change 1 D-79 Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Cont'd) MATERIAL BLOCK STOCK SIZE DESCRIPTION SPECIFICATION 14 AWG WIRE, ELECTRICAL MIL-C-13486 Figure D-97. Body Harness Connector Fabrication. INSTRUCTIONS: NOTE When connecting electrical wires to connector pins on body harness connector, use NSN 3439-00-133-1108 solder. (Refer to TB SIG-222 for soldering.) 1. Cut eight sections of wire (2) to length as shown. 2. Place grommet retaining nut (5) over eight sections of wire (2). 3. Position eight sections of wire (2) in grommet (1). 4. Place coupling nut (6) over plug shell assembly (7). 5. Connect eight sections of wire (2) to receptacle pins marked A, B, C, D, E, F, G, and H on plug shell assembly (7). 6. Position grommet (1) in plug shell assembly (7) and secure with grommet retaining nut (5). 7. Use wire markers (3) on eight sections of wire (2) to locate and mark wires. Secure eight sections of wire (2) with five tiedown straps (4). ITEM MATERIALS NO. REQ’D DESCRIPTION NSN/PART NUMBER 1 1 Grommet 5365-00-772-2322 2 8 Electrical Wire: 48 in. 6145-00-152-6499 3 8 Wire Marker 46F5981 4 5 Tiedown Strap 5975-00-074-2072 5 1 Grommet Retaining Nut 5935-00-333-9414 6 1 Coupling Nut 5310-00-655-9860 7 1 Plug Shell Assembly 5935-00-686-2608