TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 3 Download
Page 1051 of 1170
TM 9-2320-280-20-3 D-78 Change 1 Figure D-96. Body Harness Receptacle Fabrication. MATERIAL BLOCK STOCK SIZE DESCRIPTION SPECIFICATION 14 AWG WIRE, ELECTRICAL MIL-C-13486 N/A INSULATION SLEEVING MIL-I-23053/2 Section II. ILLUSTRATED MANUFACTURING INSTRUCTIONS (Cont'd) INSTRUCTIONS: NOTE When connecting electrical wire to connector pins on engine harness plug connector, use NSN 3439-00-133-1108 solder. (Refer to TB SIG-222 for soldering.) 1. Cut eight sections of wire (2) to length as shown. 2. Cut eight sections of insulation sleeving (1) as shown. 3. Position eight sections of insulation sleeving (1) on wires (2). 4. Connect eight sections of wire (2) to receptacle pins marked A, B, C, D, E, F, G, and H on recep- tacle (5). Place insulation sleeving (1) over wires (2) and receptacle pins and into position as shown. 5. Apply sealant NSN 8040-00-225-4918 to receptacle pins, wires, and sleeving. 6. Use wire markers (3) on eight sections of wire (2) to locate and mark wires. Secure eight sections of wire (2) with five tiedown straps (4). ITEM MATERIALS NO. REQ’D DESCRIPTION NSN/PART NUMBER 1 8 Insulation Sleeving: 2 in. 2 8 Electrical Wire: 48 in. 6145-00-152-6499 3 8 Wire Marker 46F5981 4 5 Tiedown Strap 5975-00-074-2072 5 1 Receptacle 5935-00-738-8328