TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 2 Download
Page 82 of 953
3-32. FUEL FILTER MAINTENANCE This task covers: a. Removal c. Bleeding b. Installation INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Two lockwashers (Appendix G, Item 134) Sealing compound (Appendix C, Item 44) Fuel filter bleeder tool (Appendix D, Figure D-63) (optional) Manual References TM 9-2320-280-10 TM 9-2320-280-24P Equipment Condition • Hood raised and secured (TM 9-2320-280-10). • Engine access cover removed (para. 10-15). • Fuel pressure transducer removed (para. 4-26). General Safety Instructions Do not perform this procedure near fire, flames, or sparks. TM 9-2320-280-20-2 3-60 Change 3 WARNING Diesel fuel is highly flammable. Do not perform this procedure near fire, flames, or sparks. Severe injury or death will result. CAUTION Cover or plug all hoses and connections immediately after disconnection to prevent contamination. Remove all plugs prior to connection. NOTE Have drainage container ready to catch fuel. 1. Loosen two hose clamps (2) and disconnect fuel inlet hose (1) and fuel outlet hose (13) from fuel filter (8). 2. Loosen hose clamp (9) and disconnect fuel filter drain hose (10) from fuel filter (8). 3. Pull back insulation to allow access to capscrews (3) and remove two capscrews (3), lockwashers (4), and fuel filter bracket (11) from body (12). Discard lockwashers (4). 4. Loosen capscrew (7) and remove fuel filter (8) from fuel filter bracket (11). 5. Remove three fittings (5) from fuel filter (8). 1. Apply sealing compound to threads of three fittings (5). Install three fittings (5) to fuel filter (8). 2. Install fuel filter (8) in fuel filter bracket (11) and tighten capscrew (7). 3. Install fuel filter bracket (11) on body (12) with two capscrews (3) and lockwashers (4). Tighten capscrews (3) to 15 lb-ft (20 N• m). 4. Connect drain hose (10) to fuel filter (8) and tighten clamp (9) to 10-20 lb-in. (1-2 N• m). 5. Connect fuel inlet hose (1) and fuel outlet hose (13) to fuel filter (8) with two hose clamps (2). Tighten clamps (2) to 10-20 lb-in. (1-2 N• m). b. Installation a. Removal