TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 2 Download

Page 583 of 953

TM 9-2320-280-20-2 5-12 Change 2 5-4. TRANSMISSION BYPASS VALVE REPLACEMENT This task covers: a. Removal b. Installation a. Removal b. Installation 1. Loosen hose clamps (1) and (8) on rubber hoses (2) and (9). NOTE Have drainage container ready to catch fluid. 2. Disconnect rubber hoses (2) and (9) from bypass valve (3). 3. Remove nut (7), washer (5), capscrew (4), washer (5), and bypass valve (3) from transmission crossmember (6). 1. Install bypass valve (3) on transmission crossmember (6) with washer (5), capscrew (4), washer (5), and nut (7). Tighten nut (7) to 28 lb-ft (38 Nm). 2. Connect hoses (2) and (9) to bypass valve (3) and tighten clamps (1) and (8). INITIAL SETUP: Applicable Models M997A2, M1025A2, M1035A2, M1043A2, M1045A2, M1097A2, M1123 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Manual References TM 9-2320-280-24P General Safety Instructions Allow transmission to cool before performing this task. WARNING Allow transmission to cool before performing this task. Severe injury to personnel may result. CAUTION Cover or plug all open lines and connections immediately after discon- nection to prevent contamination. Remove all plugs prior to connection.