TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 2 Download
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TM 9-2320-280-20-2 4-85. WIRING HARNESS CONNECTOR REPAIR This task covers: a. Terminal-Type Cable Connector Repair e. Receptacle Assembly Repair b. Male Cable Connector Repair f. Protective Control Box Lower Cannon Plug c. Female Cable Connector Repair Assembly Repair d. Connector Assembly Repair INITIAL SETUP: Tools Equipment Condition General mechanic’s tool kit: Battery ground cable disconnected (para. 4-73). automotive (Appendix B, Item 1) Connector repair kit (Appendix B, Item 165) General Safety Instructions Manual References Remove all jewelry. TB SIG-222 TM 9-2320-280-24P WARNING Remove all jewelry such as rings dog tags, bracelets, etc. If jewelry or disconnected battery ground cable contacts battery terminal, a direct short can result, causing instant heating of tools, severe injury to personnel, or damage to equipment. a. Terminal-Type Connector Repair 1. Strip cable insulation (1) from cable (2) to equal depth of terminal well (4). 2. Slide insulator (3) over cable insulation (1). 3. Insert cable (2) into terminal well (4) and crimp. 4. Slide insulator (3) over crimped end of terminal (5). b. Male Cable Connector Repair 1. Strip cable insulation (6) from cable (7) to equal depth of terminal well (10). 2. Slide shell (8) over cable insulation (6). 3. Insert cable (7) into terminal well (10) and crimp. 4. Place slotted washer (9) over crimped junction at terminal (11). 5. Slide shell (8) over slotted washer (9) and terminal (11). 4-154