TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 2 Download
Page 380 of 953
4-82. WINCH POWER CABLE REPLACEMENT This task covers: a. Removal b. Installation 1. Remove three tiedown straps (2) from ventline (8), lead 7 (4), and lead 6 (6). Discard tiedown straps (2). 2. Remove capscrew (5) from lead 7 (4) and winch (9). 3. Remove nut (7) from lead 6 (6) and solenoid (3). 4. Remove two screws (1) and clamps (10) from lead 7 (4), lead 6 (6), and winch (9). 5. Remove screw (14), lockwasher (12), nut (11), and clamp (13) from lead 7 (4), lead 6 (6), and bracket (15). Discard lockwasher (12). 6. Remove two screws (16) and clamps (17) from lead 7 (4), lead 6 (6), and airlift bracket (18). 7. Remove assembled locknut (19), capscrew (21), and clamp (22) from lead 7 (4), lead 6 (6) and bracket (20). Discard assembled locknut (19). 8. Remove nut (25) and lead 7 (4) from starter negative stud (26). 9. Remove nut (23) and lead 6 (6) from starter positive stud (24). 1. Install lead 6 (6) on starter positive stud (24) with nut (23). Tighten nut (23) to 25-30 lb-ft (34-41 N•m). 2. Install lead 7 (4) on starter negative stud (25) with nut (26). Tighten nut (26) to 15-20 lb-ft (20-27 N•m). 3. Install lead 7 (4) and lead 6 (6) on bracket (20) with capscrew (21), assembled locknut (19), and clamp (22). 4. Install lead 7 (4) and lead 6 (6) on airlift bracket (18) with two screws (16) and clamps (17). 5. Install lead 7 (4) and lead 6 (6) on bracket (15) with screw (14), lockwasher (12), nut (11), and clamp (13). 6. Install lead 7 (4) and lead 6 (6) on winch (9) with two clamps (10) and screws (1). 7. Install lead 6 (6) on solenoid (3) with nut (7). 8. Install lead 7 (4) on winch (6) with capscrew (5). 9. Install lead 6 (6) and lead 7 (4) on vent line (8) with three tiedown straps (2). b. Installation a. Removal INITIAL SETUP: Applicable Models M1026, M1026A1, M1036, M1038, M1038A1, M1042, M1044, M1044A1, M1046, M1046A1 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Lockwasher (Appendix G, Item 135) Three tiedown straps (Appendix G, Item 307) Assembled locknut (Appendix G, Item 131) Manual References TM 9-2320-280-10 TM 9-2320-280-24P Equipment Condition Battery ground cable disconnected (para. 4-73). TM 9-2320-280-20-2 4-142 Change 3