TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 2 Download
Page 360 of 953
4-74. POWER FEED THROUGH STUD REPLACEMENT This task covers: a. Removal b. Installation 1. Remove nut (1), lockwasher (2), washer (3), leads 6B/6C (4), and starter cable (5), from stud (8). Discard lockwasher (2). NOTE Step 2 applies to all vehicles except M997A2, M1025A2, M1035A2, M1043A2, M1045A2, and M1097A2. 2. Remove nut (12), lockwasher (11), washer (10), and battery cables (9) from stud (8). Discard lockwasher (11). 3. Remove locknut (6) and stud (8) from battery box (7). 1. Install stud (8) on battery box (7) with locknut (6). NOTE Step 2 applies to all vehicles except M997A2, M1025A2, M1035A2, M1043A2, M1045A2, and M1097A2 vehicles. 2. Connect battery cables (9) to stud (8) with washer (10), lockwasher (11), and nut (12). Tighten nut (12) to 26 lb-ft (35 N • m). 3. Install starter cable (5) and leads 6B/6C (4) to stud (8) with washer (3), lockwasher (2), and nut (1). Tighten nut (1) to 18-22 lb-ft (24-30 N•m). 4. Apply silicone compound to stud (8), cables (9) and (5), and leads (4), so that all exposed metallic surfaces are coated. b. Installation a. Removal INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Two lockwashers (Appendix G, Item 141) Locknut (Appendix G, Item 75) Silicone compound (Appendix C, Item 48) Manual References TM 9-2320-280-24P Equipment Condition • Battery ground cable disconnected (para. 4-73). • Buss bar removed (para. 4-76). M997A2, M1025A2, M1035A2, M1043A2, M1045A2, and M1097A2 only. TM 9-2320-280-20-2 4-122 Change 3