TM-9-2320-280-20 HMMWV Technical Manual Unit Maintenance Volume 1 Download
Page 117 of 890
Table 2-1. Unit Level Preventive Maintenance Checks and Services HMMWV (Cont'd)  ITEM  NO.  INTERVAL  ITEM TO BE  INSPECTED  PROCEDURES  30 Annually Electrical Inspect all wiring and wiring harness Broken, frayed, split  Wiring for frays, splits, missing insulation, or wires or harness.  poor connections. Repair any worn  wiring (para. 4-85). If wiring cannot be  repaired, notify DS maintenance.  30.1 Annually Engine Observe engine and vehicle operation Vehicle fails to operate  Running for rough idle, rough running, lack properly.  Test of power, and unusual noise or  vibration (para. 2-18).  30.2 Annually Transmission Perform AOAP sample.  31 Biennially Transmission  TM 9-2320-280-20-1  2-26 Change 1  NOT FULLY MISSION  CAPABLE IF:  CAUTION  Use Dexron® II or Dexron® III for  3L80 transmission. Use only Dexron®  III for 4L80-E transmission. Failure to  use only Dexron® III for 4L80E  transmission will cause damage to  transmission.  NOTE  • Change fluid every 12,000 miles  (19,300 km) or biennially, whichever  occurs first (para. 5-2a). Inspect  either 3L80 or 4L80-E transmission  drainplug for metal particles.  • Replace transmission oil filter each  time transmission is drained. Fill  3L80 transmission with 6 quarts  (5.7 L) of Dexron® II or Dexron® III.  Fill 4L80-E transmission with 7.7  quarts (7.3 L) of only Dexron® III. In  arctic conditions, use OEA in both  model transmissions.  CAUTION  Use Dexron® II or Dexron® III for  3L80 transmission. Use only  Dexron® III for 4L80-E transmission.  Failure to use only Dexron® III for  4L80E transmission will cause damage  to transmission.  NOTE  • Oil and oil filter will be changed when  they are known to be contaminated,  clogged, or when service is  recommended by AOAP laboratory.  • Replace transmission oil filter each  time transmission is drained. Fill  3L80 transmission with 6 quarts  (5.7 L) of Dexron® II or Dexron® III.  Fill 4L80-E transmission with  7.7 quarts (7.3 L) of only Dexron® III.  In arctic conditions, use OEA in both  model transmissions.