TB-9-2510-251-24 HMMWV Installation, Removal and Parts for Add-On-Armor (AOA) Download
Page 16 of 212
TB 9-2510-251-24 1-6 1-3. RIGHT SIDE A-PILLAR ARMOR INSTALLATION (2 AND 4 DOOR) TOOLS: General mechanics tool kit: (NSN 5180-00-177-7033) MATERIAL/PARTS: FIGURE ITEM PART NO. NOMENCLATURE QTY 1-3 1 REF VEHICLE BODY REF 2 6430686-01M1 A-PILLAR ARMOR, RIGHT 1 3 4397000-036 CAPSCREW, HEX HEAD, 0.312-18 X 1.25 IN. 2 4 4397004-007 WASHER, SPLIT LOCKING 0.312 2 1-4 1 6430697-01M1 CHANNEL, A-PILLAR REINFORCEMENT, RIGHT 1 2 6430698-01M1 BAR, A-PILLAR REFORCEMENT, COMMON 1 3 6430699-01M1 INSERT, A-PILLAR REINFORCEMENT, LONG 9 4 6430700-01M1 INSERT, A-PILLAR REINFORCEMENT, SHORT 4 5 REF VEHICLE BODY REF 6 REF A-PILLAR ARMOR, RIGHT REF 7 REF RIGHT DOOR ASSEMBLY (WITH DOOR HINGE ASSY) REF 8 REF DOOR HINGE COVER STRIP REF 9 4397005-014 WASHER, FLAT, 0.375 IN. 9 10 4397000-062 CAPSCREW, HEX HEAD, 0.375-16 X 1.25 IN. 9 a. Installation 1) Pre-fit right side A-pillar armor as follows (see figure 1-3). a. Position and align A-pillar armor (2) with vehicle (1) per figure 1-3. b. Install c-clamps to secure A-pillar armor (2) in position on vehicle (1). c. Install two capscrews (3) and locking washers (4) per figure 1-3. Do not torque capscrews (3). d. Match drill nine 1/2-inch holes into A-pillar as shown in figure 2-3. Match drill six 1/2-inch holes from A-pillar armor (2) through vehicle (1). Match drill three 1/2-inch gap plate holes through vehicle (1). e. Remove c-clamps.