TB-9-2510-251-24 HMMWV Installation, Removal and Parts for Add-On-Armor (AOA) Download
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TB 9-2510-251-24 1-2 1-2. LEFT SIDE A-PILLAR ARMOR INSTALLATION (2 AND 4 DOOR) TOOLS: General mechanics tool kit: (NSN 5180-00-177-7033) MATERIAL/PARTS: FIGURE ITEM PART NO. NOMENCLATURE QTY 1-1 1 REF VEHICLE BODY REF 2 6430685-01M1 A-PILLAR ARMOR, LEFT 1 3 4397000-036 CAPSCREW, HEX HEAD, 0.312-18 X 1.25 IN. 2 4 4397004-007 WASHER, SPLIT LOCKING 0.312 2 1-2 1 6430696-01M1 CHANNEL, A-PILLAR REINFORCEMENT, LEFT 1 2 6430698-01M1 BAR, A-PILLAR REFORCEMENT, COMMON 1 3 6430699-01M1 INSERT, A-PILLAR REINFORCEMENT, LONG 9 4 6430700-01M1 INSERT, A-PILLAR REINFORCEMENT, SHORT 6 a. Installation 1) Pre-fit left side A-pillar armor as follows (see figure 1-1). a. Position and align A-pillar armor (2) with vehicle (1) per figure 1-1. b. Install c-clamps to secure A-pillar armor (2) in position on vehicle (1). c. Install two capscrews (3) and locking washers (4) per figure 1-1. Do not torque capscrews (3). d. Match drill nine 1/2-inch holes through A-pillar armor (2) into vehicle (1) as shown in figure 1-1. e. Transfer and drill three 1/2-inch gap plate holes per figure 1-1. Transfer and drill six 1/2-inch A-pillar armor hole locations per figure 1-1. f. Remove c-clamps.