TB-9-2510-251-24 HMMWV Installation, Removal and Parts for Add-On-Armor (AOA) Download
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TB 9-2510-251-24 1-48 1-13. FRONT DOOR ASSEMBLY INSTALLATION (2 AND 4 DOOR) TOOLS: General mechanics tool kit: (NSN 5180-00-177-7033) MATERIAL/PARTS: FIGURE ITEM PART NO. NOMENCLATURE QTY 1-24 1 4397010-008 CAPSCREW, HEX HEAD, 0.250-20 X 1.00 IN. 4 2 4397005-010 WASHER, FLAT, 0.250 IN. 4 3 12339385 STRIKER, FRONT DOOR 2 4 4668621-002 SHIM, FRONT STRIKER 2 5 4397064-001 NUT, LOCKING, 0.250-20 4 6 REF LEFT DOOR ASSEMBLY (WITH DOOR HINGE) 1 6 REF RIGHT DOOR ASSEMBLY (WITH DOOR HINGE) 1 7 6430716-01M1 COVER STRIP, HINGE, FRONT 2 8 4397005-014 WASHER, FLAT, 0.375 IN. 18 9 4397000-062 CAPSCREW, HEX HEAD, 0.375-16 X 1.25 IN. 18 1) Install front door assembly as follows (see figure 1-24). a. Apply sealing compound to threads of nine capscrews (9). b. Install nine capscrews (9) and washers (8) through door hinge cover strip (7), door assembly with hinge (6) and A-pillar armor and vehicle, into pre-assembled left A-pillar reinforcement channel and bar assembly. c. Install front door striker (3) and shim(s) (4). Secure with two capscrews (1), washers (2), and locknuts (5). Torque capscrews (1) to 10 lb ft (14 N•m). Align door assembly (6) with door striker (3) as required. d. With door assembly (6) aligned, torque the nine door hinge capscrews (9) to 37 lb ft (50 N•m). e. Repeat steps a. through d. for opposite side of vehicle.