TB-9-2510-251-24 HMMWV Installation, Removal and Parts for Add-On-Armor (AOA) Download
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TB 9-2510-251-24 1-46 1-12. REAR DOOR ASSEMBLY INSTALLATION (4 DOOR ONLY) TOOLS: General mechanics tool kit: (NSN 5180-00-177-7033) MATERIAL/PARTS: FIGURE ITEM PART NO. NOMENCLATURE QTY 1-23 1 4397010-008 CAPSCREW, HEX HEAD, 0.250-20 X 1.00 IN. 2 2 4397005-010 WASHER, FLAT, 0.250 IN. 2 3 12339386 STRIKER, REAR DOOR 1 4 4668622-002 SHIM, REAR STRIKER 1 5 4668273-002 NUTPLATE, STRIKER 1 6 4397000-072 CAPSCREW, HEX HEAD, 0.375-16 X 3.50 IN. 9 7 4397005-014 WASHER, FLAT, 0.375 IN. 9 8 6430716-01M1 COVER STRIP, HINGE-FRONT 1 9 6430707-01M1 DOOR ASSEMBLY, LEFT-REAR REF 9 6430706-01M1 DOOR ASSEMBLY, RIGHT-REAR REF a. Installation 1) Install rear door assembly (see figure 1-23). a. Apply sealing compound to two capscrews (1). b. Install existing striker plate (3), spacer (4), striker backup plate with weldnuts (5), two capscrews (1) and two washers (2). Torque capscrews (1) to 10 lb ft (14 N•m). c. Position rear door assembly with hinge (9) onto B-pillar per figure 1-22. Secure door assembly with hinge (9) and B-pillar cover strip (8) with nine capscrews (6) and washers (7). Align door assembly (9) with door striker (3) as required. d. With door assembly (9) aligned, torque the nine door hinge capscrews (6) to 37 lb ft (50 N•m). e. Repeat steps a. through d. for opposite side of vehicle.