TB-9-2510-251-24 HMMWV Installation, Removal and Parts for Add-On-Armor (AOA) Download
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TB 9-2510-251-24 1-14 1-6. RIGHT SIDE ROCKER PANEL ARMOR INSTALLATION (2 AND 4 DOOR) TOOLS: General mechanics tool kit: (NSN 5180-00-177-7033) MATERIAL/PARTS: FIGURE ITEM PART NO. NOMENCLATURE QTY 1-7 1 4660870-002 GAP PLATE, A-PILLAR TO ROCKER 1 2 REF OEM CAPSCREW REF 3 4397005-010 WASHER, FLAT, 0.250 IN. 2 4 4397000-010 CAPSCREW, HEX HEAD, 0.250-20 X 1.25 IN. 2 5 4397005-014 WASHER, FLAT, 0.375 IN. 18 6 4397000-062 CAPSCREW, HEX HEAD, 0.375-16 X 1.25 IN. 9 7 6430683-01M1 ROCKER, LOWER C-PILLAR ARMOR 1 8 4397050-049 UPSET FASTENER, AVK-SHORT, 0.375-16 X 0.75 IN. 2 9 4397064-005 NUT, LOCKING, 0.375-16 9 10 4397064-001 NUT, LOCKING, 0.250-20 2 a. Installation 1) Position right rocker panel armor (7) to vehicle and c-clamp in place (see figure 1-7). a. Match drill 11 each 13/32-inch holes through vehicle. Do not remove c-clamps. b. Apply sealing compound to capscrews (2), (4), and (6). c. Install right side rocker panel (7) with nine capscrews (6), washers (5), and seven locknuts (9). Ensure two d. upset fasteners (8) have been previously installed (see figure 1-7). e. Install gap plate (1) with three capscrews (2), two capscrews (4), two washers (3), and two locknuts (10) per figure 2-7. f. Torque two capscrews (4) to10 lb ft (14 N•m). Torque three capscrews (2) to 37 lb ft (50 N•m). g. Torque seven capscrews (6) to 37 lb ft (50 N•m). Torque two capscrews (6) installed in upset fasteners to 23 lb ft (31 N•m). Remove c-clamps.